Opening Thoughts
In a meat processing facility, a specialized floor coating was necessary due to significant floor damage and harsh conditions, including extreme cold and frequent high-temperature washdowns. The existing epoxy coating had separated from the concrete, causing wear and tear.
Challenges
Applying the right coating in freezing temperatures (31-34°F) presented unique difficulties. Epoxy coatings failed under these conditions, separating over time due to differing thermal expansion rates. Moreover, the process couldn't halt operations, requiring work to be completed in just 36 hours, with no downtime allowed.
The Solution: Mortarthane™ HF and Mortarthane™ TC
The ideal solution was Mortarthane™ HF urethane cement mortar system. This product doesn't require primer and can be applied directly onto concrete, offering excellent durability and flexibility. It’s designed to withstand both hot and cold extremes without failing, addressing the issues with epoxy.
Application Process
The installation was completed with precision, even in freezing conditions. A team effort was crucial, and the floor was fully ready for use by Monday morning.
Results
The result was a seamless, watertight floor that meets the stringent needs of a food processing facility. It resists bacteria growth and enhances ease of cleaning, making it perfect for such demanding environments. Mortarthane™ HF Topcoat was also applied to improve sanitation and cleanliness.
For facilities requiring tough, reliable flooring, Mortarthane™ HF is the solution that ensures lasting performance even in the most challenging conditions.