Mortarthane™ HF is a high-performance urethane concrete resurfacer engineered specifically for extreme industrial environments such as chemical production areas. Designed to withstand constant thermal cycling, heavy mechanical loads, and aggressive chemical exposure, this trowel-applied flooring system provides a durable, seamless, and slip-resistant surface. Its fast-curing formula minimizes downtime while offering long-term protection against corrosion, impact, and abrasion. Mortarthane™ HF is ideal for resurfacing deteriorated concrete floors and ensuring compliance with sanitation and safety standards in harsh processing environments.
Step-by-Step Guide: How to Resurface Floors in a Chemical Production Area
Understanding the Challenge
Chemical production environments are punishing to traditional concrete floors. Between spills, heat, and equipment traffic, ordinary surfaces degrade quickly. Resurfacing with a specialized system like Mortarthane™ HF ensures the flooring can meet the rigorous demands of this industry.
- Evaluate and Prepare the Surface
Before applying Mortarthane™ HF, assess the condition of the existing concrete. Remove any damaged areas, oils, or coatings. Use mechanical means such as shot blasting or scarifying to create a clean, profiled surface for optimal adhesion. - Address Cracks and Joints
Fill any cracks, expansion joints, or voids using compatible patching materials. This ensures structural integrity and helps prevent the resurfacer from cracking or delaminating later. - Prime the Substrate
Although Mortarthane™ HF is self-priming in many cases, a primer may be recommended for highly porous or uneven surfaces. Check manufacturer specifications before proceeding. - Mix and Apply Mortarthane™ HF
Thoroughly mix the components of Mortarthane™ HF according to the product instructions. Apply the material with a trowel, spreading it evenly to the desired thickness, typically ¼" to ⅜". Ensure a seamless finish, especially around drains and equipment bases. - Texture for Safety
While the material is still workable, broadcast aggregate as needed for slip resistance. This step is crucial for maintaining safety in wet or chemical-prone areas. - Allow to Cure
Mortarthane™ HF cures quickly, but full performance depends on ambient conditions. Typically, light foot traffic is possible within 12–24 hours, with full chemical resistance achieved in 5–7 days.
Built to Last in the Toughest Environments
Resurfacing with Mortarthane™ HF transforms failing concrete floors into a rugged, resilient surface tailored for chemical production facilities. With its unmatched resistance to chemicals, thermal shock, and heavy wear, this flooring solution ensures long-term performance where other systems fall short. When reliability and safety are non-negotiable, Mortarthane™ HF delivers results that endure.
