Step-by-Step Guide to Applying Epoxy Floor Coatings in High-Traffic Areas
Step 1: Surface Preparation:
- Cleaning: Thoroughly remove all debris, grease, and contaminants from the concrete floor to ensure optimal adhesion.
- Repairs: Address any cracks or surface imperfections to create a smooth and stable base for the coating system.
Step 2: Application of Water-Based Epoxy Sealer (TIGERSKIN™):
- Mixing: Prepare the TIGERSKIN™ epoxy sealer rccording to the manufacturer's instructions.
- Application: Using a 3/8" hair nap roller, apply Tigerskin™ at a thickness of 3 mils, ensuring even coverage across the entire floor surface.
- Curing: Allow the sealer to cure as per the recommended time to establish a strong bonding surface for subsequent layers.
Step 3: Application of High-Build Epoxy Coats (TIGERBOND™ 221 ULTRA):
- First Coat:
- Mixing: Combine the components of TIGERBOND™ 221 ULTRA to achieve a uniform consistency.
- Application: Use a flat squeegee followed by a 1/4" hair nap roller to apply the first coat at a thickness of 16 mils.
- Broadcasting Aggregate: While the first coat is still wet, broadcast GARON GRIT™ 30 aggregate at a rate of 0.5 lbs per sq ft to enhance slip resistance.
- Second Coat:
- Timing: After the first coat has tacked off (approximately 8 hours), apply the second coat of TIGERBOND™ 221 ULTRA using the same method as the first.
- Curing: Allow the second coat to cure thoroughly, ensuring a durable and seamless floor surface.
Step 4: Optional Application of Urethane Topcoat (HI-GLOSS™):
- Purpose: Applying HI-GLOSS™ provides an additional layer of protection, enhancing the floor's resistance to wear and further improving slip resistance.
- Application: Using a 3/8" hair nap roller, apply the HI-GLOSS™ topcoat evenly across the floor.
- Curing: Allow the topcoat to cure as per the manufacturer's guidelines before allowing foot traffic.
Key Considerations:
- Slip Resistance: Incorporating GARON GRIT™ 30 aggregate into the coating system significantly enhances traction, reducing the risk of slips and falls, especially in wet conditions.