A Bakery Floor Built to Last
A premier baking facility faced significant challenges with its bare concrete floor, which had become pitted and corroded due to years of exposure to high heat and frequent hot water washdowns. The slick surface posed safety risks, and the owners needed a solution that would not only restore the floor but also meet stringent FDA, USDA, and OSHA standards for food safety.
To address these issues, the baking facility owners collaborated with Garon Products Inc., an industrial flooring manufacturer known for its expertise in specialized coatings. The recommended solution involved using Mortarthane™ SL, a urethane cement floor resurfacer, along with Garon Poxypaste™ for filling hairline cracks. This combination provided a durable, antimicrobial surface capable of withstanding the extreme conditions of a food processing environment.
The application process was completed within a tight 48-hour window, allowing the bakery to resume operations without significant downtime. The new floor not only enhanced safety by eliminating slip hazards but also ensured compliance with health and safety regulations, supporting the bakery's commitment to maintaining a hygienic production area.
Step-by-Step Guide to Baking Facility Floor Coating
Step 1: Assess the Existing Floor Condition
Begin by evaluating the current state of the concrete floor. Identify issues such as pitting, corrosion, and slick surfaces that may pose safety and hygiene concerns.
Step 2: Select the Appropriate Floor Coating System
Choose a floor coating that can withstand high heat, frequent washdowns, and provide antimicrobial properties. Products like Mortarthane™ SL are designed for such demanding environments.
Step 3: Prepare the Surface
Properly prepare the floor by cleaning and repairing any damage. This step ensures optimal adhesion of the new coating and extends its lifespan.
Step 4: Apply the Floor Coating
Follow the manufacturer's instructions to apply the chosen floor coating. Ensure even coverage and allow adequate curing time to achieve a durable, seamless surface.
Step 5: Maintain the Coated Floor
Regular cleaning and maintenance are essential to preserve the integrity of the floor coating. Implement a routine that includes appropriate cleaning agents and techniques to prevent damage and maintain hygiene.
Where Safety Meets Performance
By following these steps and utilizing specialized floor coatings like Mortarthane™ SL, food manufacturing facilities can ensure their production areas remain safe, hygienic, and compliant with health regulations. A well-maintained floor not only enhances safety but also contributes to the overall efficiency and reputation of the bakery.