Introduction

In the glass manufacturing industry, maintaining a smooth, durable, and resilient floor is critical not only for operational efficiency but also for protecting fragile glass materials during handling and transport. A recent industrial flooring project at a leading glass production facility underscores the importance of choosing the right flooring solutions to tackle common issues such as cracked concrete, uneven surfaces, and the demand for a clean, aesthetically pleasing workspace.

By investing in high-performance epoxy or resin-based flooring systems, manufacturers can enhance workplace safety, reduce maintenance costs, and ensure compliance with industry standards, all while supporting the smooth operation of heavy machinery and foot traffic.

Identifying the Challenges 

The facility's concrete floor had suffered from cracks and uneven surfaces due to continuous heavy machinery and forklift traffic. These imperfections not only posed a safety risk but also affected the overall aesthetic of the production area, which frequently hosted client visits. 

How to Fill in Cracks & Joints

First, it is important to fill in the cracks and joints using GARON POXYPASTE™, a heavy-duty, 100% solids epoxy crack filler engineered for long-lasting repairs on concrete floors, offering seamless performance on both vertical and horizontal surfaces. Ideal for industrial settings, Garon Poxypaste™ quickly fills cracks, holes, and uneven areas with a non-sag formula—making it perfect for warehouses, production areas, and high-traffic zones that demand durable, professional-grade surface restoration.

How to Choose the Right Flooring Solution 

To address these issues, the team opted for a 100% solids epoxy mortar patch/floor resurfacer, DECORPOXY™, known for its durability and seamless finish. This choice was particularly beneficial as it contained no volatile organic compounds (VOCs), ensuring minimal odor during application—a crucial factor given the proximity of workers during installation. 

Application Process 

The application involved preparing the concrete surface by cleaning and repairing any existing cracks. The epoxy resurfacer was then applied, creating a smooth and durable surface capable of withstanding the demands of heavy industrial traffic. 

Enhancing Aesthetics 

Beyond functionality, the chosen decorative epoxy mortar, DECORPOXY™, featured a blue/gray aggregate blend, providing an aesthetically pleasing appearance that aligned with the facility's professional image and contributed to employee morale. 

Ensuring Minimal Disruption 

The installation process was carefully planned to minimize disruption to ongoing operations. By utilizing a low-odor, quick-curing epoxy system, the team ensured that production could continue without significant downtime. 

The Outcome 

The newly resurfaced floor not only enhanced the safety and functionality of the production area but also improved its visual appeal. The seamless, durable surface now supports the daily operations of the facility while maintaining a professional environment for both employees and visitors. This project underscores the importance of selecting appropriate flooring solutions to meet the specific needs of industrial settings. 

Need assistance with choosing the right concrete repair products for your project? Contact our team today.