Restoring Durability and Aesthetics to Glass Manufacturing Floors
In the glass manufacturing industry, maintaining a smooth and durable floor is essential to ensure the safety of fragile materials and the efficiency of operations. A recent project at a glass manufacturing facility highlights the importance of selecting the right flooring solutions to address common challenges such as cracks, uneven surfaces, and the need for a visually appealing workspace.
Identifying the Challenges
The facility's concrete floor had suffered from cracks and uneven surfaces due to continuous heavy machinery and forklift traffic. These imperfections not only posed a safety risk but also affected the overall aesthetic of the production area, which frequently hosted client visits.
Filling in Cracks & Joints
First, it is important to fill in the cracks and joints using Garon Poxypaste™, a heavy-duty, 100% solids epoxy crack filler engineered for long-lasting repairs on concrete floors, offering seamless performance on both vertical and horizontal surfaces. Ideal for industrial settings, Garon Poxypaste™ quickly fills cracks, holes, and uneven areas with a non-sag formula—making it perfect for warehouses, production areas, and high-traffic zones that demand durable, professional-grade surface restoration.
Choosing the Right Flooring Solution
To address these issues, the team opted for a 100% solids epoxy floor resurfacer, Decorpoxy™, known for its durability and seamless finish. This choice was particularly beneficial as it contained no volatile organic compounds (VOCs), ensuring minimal odor during application—a crucial factor given the proximity of workers during installation.
Application Process
The application involved preparing the concrete surface by cleaning and repairing any existing cracks. The epoxy resurfacer was then applied, creating a smooth and durable surface capable of withstanding the demands of heavy industrial traffic.
Enhancing Aesthetics
Beyond functionality, the chosen decorative epoxy mortar, Decorpoxy™, featured a blue/gray aggregate blend, providing an aesthetically pleasing appearance that aligned with the facility's professional image and contributed to employee morale.
Ensuring Minimal Disruption
The installation process was carefully planned to minimize disruption to ongoing operations. By utilizing a low-odor, quick-curing epoxy system, the team ensured that production could continue without significant downtime.
The Outcome
The newly resurfaced floor not only enhanced the safety and functionality of the production area but also improved its visual appeal. The seamless, durable surface now supports the daily operations of the facility while maintaining a professional environment for both employees and visitors. This project underscores the importance of selecting appropriate flooring solutions to meet the specific needs of industrial settings.