Fixing Water-Soaked Floors: A Step-by-Step Guide to Concrete Floor Drain Repair
Water pooling on concrete floors can lead to safety hazards and operational inefficiencies. Here's how to address this issue effectively.
Understanding the Problem
In environments like fish processing facilities, water from cleaning processes can accumulate on floors, creating slippery surfaces. The primary issue often lies in improper floor drainage, where the floor lacks the necessary slope to direct water toward drains.
Step-by-Step Repair Process
- Assess the Floor Pitch: Determine the current slope of the floor. A standard pitch is 1/8 inch per foot, but in areas with significant water accumulation, a steeper pitch of 1/4 inch per foot may be necessary.
- Prepare the Surface: Clean the floor thoroughly to remove any debris or contaminants. This ensures proper adhesion of repair materials.
- Apply Repair Mortar: Use a fast-setting mortar to build up low areas and create the desired slope. Products like Tigercrete™ SP are designed for such applications, providing structural support and durability.
- Bonding: For optimal adhesion, apply a concrete bonding liquid such as Thinest™. This step is crucial for ensuring the longevity of the repair.
- Water Testing: After the repair, conduct a water test to verify that the water flows correctly toward the drain. This step helps identify any remaining low spots that may require additional adjustments.
Alternative Approach
If a complete re-pitching isn't feasible due to budget constraints, consider patching low areas individually. This method involves identifying and filling depressions to improve drainage without altering the entire floor's slope.
Maintaining Safety In The Workplace
Addressing water accumulation on concrete floors is essential for maintaining safety and operational efficiency. By following these steps, you can ensure proper drainage and prevent future issues.