Heavy-Duty Epoxy Mortars for Industrial and Commercial Space


Introduction

Built to outperform traditional mortars, epoxy mortars offer a powerful combination of strength and protection. Epoxy mortar material is made with a combination of epoxy resin, hardeners, and mineral fillers that create an extremely durable bonding system. It’s designed to restore, patch, and protect damaged concrete where traditional cement mortars fail. Because of its superior adhesion, compressive strength, and resistance to impact and chemicals, epoxy mortar is trusted for industrial flooring, structural repair, and environments with heavy traffic or harsh exposure.


In high-traffic environments like warehouses, factories, and food processing facilities, uneven or damaged concrete floors increase the risk of accidents, injuries, and costly downtime. Epoxy mortars provide a fast, durable solution for concrete floor repair, delivering a seamless, level, and chemical-resistant surface that keeps operations safe, efficient, and compliant.

Industries That Rely on Epoxy Mortars

  • Industrial Flooring Repairs – Fixing spalled joints, eroded slabs, and damaged warehouse floors.
  • Chemical Processing Plants – Flooring and trench repairs where acid-resistant epoxy mortars are essential.
  • Food & Beverage Industry – USDA/FDA-approved epoxy mortars used in dairies, breweries, commercial kitchens, and bottling plants.
  • Marine & Water Facilities – Repairing dams, piers, tunnels, wastewater plants, and containment areas.
  • Parking Structures & Garages – Durable against vehicle traffic, salt, and de-icing chemicals.

How to Apply Epoxy Mortars

Applying epoxy mortar is quick and straightforward, making it a reliable solution for concrete repair and floor patching in industrial and commercial spaces. Follow these simple steps:

  • Mix the Epoxy Mortar
    Combine the epoxy resin and hardener with the aggregate as directed. Mix thoroughly until you achieve a smooth, uniform consistency. Proper mixing ensures the strength, adhesion, and durability of the repair.
  • Pour the Mortar
    Once mixed, pour the epoxy mortar directly into cracks, holes, or damaged areas of concrete. For larger repairs, spread the material evenly across the surface. Epoxy mortar’s self-leveling and fast-curing properties help reduce downtime.
  • Spread and Smooth
    Use a trowel or spreader to smooth the mortar over the repair area, making it level with the surrounding floor. This step creates a seamless, durable surface that can handle heavy traffic, machinery, and chemical exposure once cured.

Garon's Epoxy Mortar Concrete Repair Solutions

Traffic-Fast™ Shallow Concrete Floor Filler

  • Fast-set, high strength concrete repair compound
  • Durable, non-shrinking repairs for shallow floor defects up to 3 inches deep
  • Cures in just a few hours
  • 3x the strength of concrete


TREFLITE™ Epoxy Mortar Patch/Resurfacer

  • Fast-curing epoxy mortar for heavy traffic floors (such as forklifts) 
  • Non-slip surface, even when wet
  • Versatile bonding to concrete, wood, steel & more
  • High resistance to thermal shock, abrasion and acid


ARCTIC FREEZITE™ Epoxy Mortar Patch/Resurfacer

  • Ideal for refrigerated areas
  • High strength epoxy mortar for cold temperatures 
  • Sets as low as -10°F
  • Chemical resistant
  • Can be used indoors or out