Opening Thoughts
In this video, the renovation of a hotel kitchen floor is showcased, focusing on addressing water leakage and enhancing durability. The project began with excavating the concrete floor to identify and repair leaking pipes beneath the surface. After resolving the leakage issue, the floor was re-pitched towards the trench drain to prevent water pooling. The existing epoxy coating, which couldn't withstand high temperatures and frequent power-washing, was replaced with a cementitious urethane floor resurfacer. Products used included MORTARTHANE™ HF, TIGERCRETE™ SP, and JOINT GUARD™. The renovation resulted in a seamless, non-slip, and easy-to-clean floor that meets the demanding conditions of a commercial kitchen.
Transforming Hotel Kitchen Flooring: A Step-by-Step Guide
Identifying the Challenges
- Water Leakage Issues: Persistent standing water due to inadequate floor pitch led to bacterial growth and slip hazards.
- Flooring Durability: The previous epoxy coating failed under high heat and frequent power-washing.
Step 1: Excavation and Repair
- Locate Leaks: Excavate the concrete floor to identify leaking pipes beneath the surface.
- Repair: Replace damaged pipes and address any structural issues in the slab.
Step 2: Establishing Proper Drainage
- Floor Pitching: Create a 2-inch slope from the walls towards the trench drain using TIGERCRETE™ SP grout to prevent water pooling.
- Drain Installation: Install new aluminum trench drains with JOINT GUARD™ flexible joint filler to accommodate temperature-induced expansion and contraction.
Step 3: Applying a Durable Floor Coating
- Surface Preparation: Ensure the floor is clean and free from debris before application.
- Coating Application: Apply MORTARTHANE™ HF, a cementitious urethane floor resurfacer, to create a seamless, non-slip surface capable of withstanding high temperatures and rigorous cleaning.
The Remarkable Outcome
The project was completed within a 48-hour window, minimizing kitchen downtime. The new floor offers enhanced durability, improved hygiene, and a safer environment for kitchen staff.
Ready to Revamp Your Kitchen Floor?
Implementing a comprehensive flooring solution like this can significantly improve the functionality and safety of your commercial kitchen. Consider the unique demands of your environment and choose materials that offer durability, ease of maintenance, and resistance to the specific challenges you face. Investing in quality flooring is investing in the efficiency and safety of your kitchen operations.