Restoring Bakery Floors: A Step-by-Step Guide
Baking facilities often face severe floor damage due to exposure to flour, sugar, hot water, and heat. In one such facility, the concrete floor beneath the oven line was eroded down to the underlying aggregate layer. The challenge was to repair this damage without moving the heavy oven equipment.
Step 1: Surface Preparation
The existing concrete floor was thoroughly cleaned to remove contaminants, ensuring optimal adhesion for the new flooring system.
Step 2: Application of MORTARTHANE™ HF
A trowel-applied cementitious urethane, MORTARTHANE™ HF, was applied to the prepared surface. This product is designed to withstand thermal shock, making it ideal for environments with extreme temperature fluctuations.
Step 3: Sealing with MORTARTHANE™ SL
Following the application of MORTARTHANE™ HF, a urethane cement coating, MORTARTHANE™ SL, was used to seal the surface. This step enhances the floor's resistance to abrasion and chemical attacks.
Step 4: Joint Repair with JOINT GUARD™
To address any existing cracks and joints, JOINT GUARD™, a flexible epoxy joint repair product, was applied. This ensures the floor remains seamless and prevents future damage.
Final Outcome
The newly resurfaced floor now offers a cleaner, brighter, and more durable surface. It effectively prevents the penetration of water and detergents, which previously eroded the concrete. Employees benefit from a safer and more comfortable working environment.
By choosing the right flooring system, facilities can extend the lifespan of their floors and maintain a hygienic environment. This approach not only addresses immediate concerns but also contributes to long-term operational efficiency.